High Speed Automatic Laminating Machine with Flying Knife

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Customization: Available
After-sales Service: 7*24 Service
Warranty: 2 Years
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  • High Speed Automatic Laminating Machine with Flying Knife
  • High Speed Automatic Laminating Machine with Flying Knife
  • High Speed Automatic Laminating Machine with Flying Knife
  • High Speed Automatic Laminating Machine with Flying Knife
  • High Speed Automatic Laminating Machine with Flying Knife
  • High Speed Automatic Laminating Machine with Flying Knife
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Overview

Basic Info.

Model NO.
ZFM-1080KN
Classification
Post-Coating Laminating Machine
Application
Particle Board, Packaging Paper, Film Material, Color Printing
Driven Type
Electric
Automatic Grade
Automatic
Membrane Material
PET Film
Plastic Film Mulching Modes
Cold Laminating
Performance
Waterproof
Paper Thickness
80-500GSM
Working Speed
50-80m/Min
Max Size
1080*1000mm
Min Size
350*295mm
Film Materials
Pet/PVC/BOPP/Ccp/PLA/Metallized Film
Machine Power
100kw
Dimension
L16000&W3000&H3100mm
Weight
13000kg
Transport Package
Lron Pallet with Wrapping Film
Specification
1080*1000mm
Trademark
Xinxing
Origin
Wenzhou
HS Code
8420100090
Production Capacity
300sets/Year

Product Description


ZFM-1080KN Automatic Film Laminating Machine

With Flying Knife

With Window Function


Glue laminating/ Thermal laminating/ Window laminating
PET/PVC/BOPP/CCP…..

 

Product Description


High Speed Automatic Laminating Machine with Flying Knife Main Parameter
Max. sheet size 1080*1000mm
Min. sheet size 350*295mm
Paper thickness Standard laminating 80-500Gsm
Window laminating >157gsm
Hot Knife >127gsm
Height of feeding pile 1160mm
Height of stacker pile 1260mm
Machine speed 105m/min
Working speed Glue laminating: 80-90m/min
Thermal laminating: 80-100m/min
Window laminating: 60m/min
Machine power 100kw
Working power 25-40kw/h
Dimension of machine L16000×W3000×H3100mm
Machine weight 13000kg
Configuration & Functions
1.Automatic Feeder: Adopts offset feeder with advanced side lay, which fastest can feed around 15000 sheet/h. Non-stop and pre-stack feeding can improve work efficiency.
2.Overlapping Regulator: Adopts Servo system to control the overlapping that guarantee accurate and stable, and make sure the overlap error within 2mm.
3. Drying and Heating System: Bulk 800mm diameter drying roll with Teflon coating, that could bring the highest glue drying effect, Large heating roll by electromagnetic heating plus oil heating, guarantee the heating efficiency and make sure laminating quality when run in high speed.
4.Main Machine Body: Thicken machine wall (25mm thickness) enhances stability and for long time service life.
5. Three rows chain Driving System: Special structure design in minimum transmission line, adopts three rows chain to drive the laminating unit to guarantee the high laminating speed with low noise.
6. Pneumatic Pressure System: fully pneumatic system to control the laminating pressure, the pressure would highly uniform and easy to adjust.
7.Man-Machine Interface System: Advanced 10inch color screen with PLC system make the operation easy and convenient.
8.Flying Knife: Adopts imported ultrasonic probe with German chain, servo control system with high accuracy.
9. Anti-Curvature Device: Avoid paper curvature and make the paper smooth, especially for thin paper.
10. Corrugated Delivery: Better and easier for collecting paper.
11 Car Body: Whole machine cover adopts car body, glossy and wear-resisting.
12 Automatic Stacker: Fully automatic with sensor to rise and down the paper pile, heighten structure that can load paper pile height in 1060mm, side and front tidy devices to make sure paper pile collect well.

Detailed Photos

1. Automatic Feeder
We adopt offset feeder head (max speed 15000sheet/ hour), that makes the sheet feed more stable and smoother. The feeder is non-stop type with pre-stack guide device, which can keep the machine running when run out the paper pile.
German Becker vacuum pump guarantee the stable feeding
High Speed Automatic Laminating Machine with Flying Knife High Speed Automatic Laminating Machine with Flying Knife
2.Laminating unit
Heating roller by electromagnetic heating plus oil heating, double heating systems guarantee the prompt pre-heating and make the temperature to 180ºC and can keep constant temperature in high speed laminating.
Pressure rubber roller controlled by fully pneumatic system, the pressure would highly uniform and easy to adjust without bubbles,spots or wrinkle.
High Speed Automatic Laminating Machine with Flying Knife High Speed Automatic Laminating Machine with Flying Knife
3.Glue Coating Unit
High precision processing double metal rolls glue coating system to support low glue consumption (2-4g/m2)

Adjustable glue coating quantity to match different materials and running speed.
Outside moving glue coating unit: the glue coating rolls are moved outside of machine (drying unit), so the glue will not dry on rolls because of hot air.
High Speed Automatic Laminating Machine with Flying Knife High Speed Automatic Laminating Machine with Flying Knife
4. Drying system
Special design IR lamps set inside of drying roll, that make the glue drying fast but with low power consumption.
Blowing fans plus exhaust fan recycle the hot air and energy saving
Teflon coating surface to uniform the temperature and glue Sticking prevention that easy for cleaning and maintain
High Speed Automatic Laminating Machine with Flying Knife High Speed Automatic Laminating Machine with Flying Knife
5. Film Unwinding
Install air shaft for film unwinding with auto tension controller. Special design for big diameter film roll and the roll can be adjusted to right and left.
High Speed Automatic Laminating Machine with Flying Knife High Speed Automatic Laminating Machine with Flying Knife
6. Disc Cutter With Pneumatic System
Multiple blades disc cutter for BOPP film with pneumatic sheet separating, that makes the laminated sheets without margin, and prepare for next process.
Two sheeting roll system can effectively sheet paper, special concave-convex roll make sheet smoothly and anti-slip.
High Speed Automatic Laminating Machine with Flying Knife High Speed Automatic Laminating Machine with Flying Knife
7. Flying Knife
We adopt big chain knife that it works in low rotate speed but with great line cutting speed
Imported German ultrasonic probe with German chain, servo control system with high accuracy.
Touch screen connect with PLC system that keep same step with main machine
High Speed Automatic Laminating Machine with Flying Knife High Speed Automatic Laminating Machine with Flying Knife
8. Three rows chain with gear box driving system
For the main laminating part adopts three rows chain with gear box driving system, that support machine run in high speed with high precision and low noise.
This structure also support machine run in long time but keep stability.
High Speed Automatic Laminating Machine with Flying Knife High Speed Automatic Laminating Machine with Flying Knife
9. Fully Pneumatic laminating pressure system
The machine use pneumatic pressure for laminating pressure that would guarantee laminating effect, also have sensitive pressure adjustment and keep machine running in clean condition.
High Speed Automatic Laminating Machine with Flying Knife High Speed Automatic Laminating Machine with Flying Knife
10.Automatic Stacker:
Full automatic with sensor to rise and down the paper pile
Heighten structure that can load paper pile height in 1060mm
Side and front tidy devices to make sure paper pile collect well.
High Speed Automatic Laminating Machine with Flying Knife High Speed Automatic Laminating Machine with Flying Knife
11. Window laminating function
Three Servo systems in window laminating unit
Openable pneumatic drying tunnel to guarantee security and easy for cleaning and maintaining. Servo system with synchronous belt to control the glue coating head that make sure the coating uniform. Forward and reverse rotary rolls easy for washing roll.
Sensitive Imported sensor to make sure paper deliver smooth.
Customized IR lamps that save a lot power consumption and drying fast
High Speed Automatic Laminating Machine with Flying Knife High Speed Automatic Laminating Machine with Flying Knife
 

Company Profile



About Us
Ruian Xinxing Machinery Co., Ltd is a professional manufacturer of paper products equipment, who is committed to the sheetfed and roll printing surface processing equipment, and strives to produce stable quality, high efficiency and energy saving and simple operation automatic equipment;
Ruian Xinxing Machinery Co., Ltd has been developing successfully multi-function machine with high efficiency and energy-saving design concept of the products : automatic vertical type film laminating machine, automatic thermal laminating machine, semi auto vertical type film laminating machine, semi auto thermal laminating machine, water base laminating machine, UV Varnishing machine, paper calendering machine, etc.High Speed Automatic Laminating Machine with Flying Knife

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